Introduction
Floating nuclear power plants (FNPPs) have garnered increasing attention as they can be used to provide continuous, reliable, and effective power to offshore oil exploitation platforms and remote islands, as well as for seawater desalination [1]. They offer the advantages of mobility, clean environmental protection, sustainable energy supply, and insignificant land uptake [2]. In 2020, the Akademik Lomonosov offshore floating nuclear power plant in Russia was constructed for power generation [3]. Higher requirements are demanded for the design and size of each reactor component owing to the limited internal space of FNPPs and their inconvenient maintenance. The helical structure and flow of high-temperature and high-pressure primary coolant in the shell side can reduce the effect of stress caused by thermal expansion on the steam generator (SG), thus improving the reliability and safety of the SG [4]. HCOTSGs feature a compact structure, a larger heat transfer area, and higher heat transfer efficiency than the U-tube and once-through SGs [5]. Therefore, HCOTSGs are an appropriate candidate for FNPPs.
Owing to the effects of ocean conditions, such as waves and winds, FNPPs can generate different types of ship motions, thus resulting in complex changes in the thermal-hydraulic characteristics of the reactor. Ship motion can be summarized into three basic motion forms: linear motion, inclining, and rotation [6]. Researchers have investigated the effects of ocean conditions on thermal-hydraulic characteristics under forced and natural circulations [7-11]. Ishida first developed a system code for the thermal-hydraulic analysis of a marine reactor based on the RETRAN-02 code and performed natural circulation experiments under moving conditions for code verification [12]. Kim developed the RETRAN-03/INT code by modifying RETRAN-03 to simulate the natural circulation characteristics of ship reactors under multidimensional motions [13]. Yan and Yu improved the RELAP5/MOD3.3 code and added a new condensation heat transfer model and a rolling motion calculation model to the code to analyze the reactor thermal-hydraulic characteristics under rolling motion [14]. Gong et al. developed a PNCMC code to simulate the natural circulation of a marine reactor [15]. Cheng et al. developed a reactor simulation code under motion conditions by adding a marine condition calculation model in the RELAP5/SCDAPSIM/MOD3.4 code and established a single-phase natural circulation experimental loop for verification [16].
Cioncolini et al. established an HCOTSG equivalent model of the IRIS reactor in steady-state operation using the RELAP5 code [17]. Xu et al. developed friction factor and heat transfer coefficient models for HCOTSGs and applied them to the RELAP5 code [18]. Current investigations pertaining to SGs in reactors under ocean conditions are primarily based on once-through and U-tube SGs. Li et al. investigated the backflow characteristics of a U-tube SG under ocean conditions [19]. Yan et al. used the IRIS reactor as a research object and analyzed the effects of ocean conditions during a station blackout accident (SBO) [20]; however, a detailed analysis of the SG has not been conducted.
Researchers have extensively performed thermal-hydraulic transient analyses under ocean conditions; however, the thermal-hydraulic characteristics of HCOTSGs under ocean conditions have not been investigated. Owing to the effect of rolling motion on the gravity drive head, the flow at the HCOTSG and U-tube SG changes periodically under ocean conditions. However, because of the helical tubular geometric structure of the HCOTSG, the secondary coolant is affected by additional tangential acceleration, thus resulting in more complex changes in the heat transfer and local flow oscillation at the helical tube. In this study, theoretical models of ocean conditions were added to the RELAP5/MOD3.3 code. The modified code was verified by comparing the code calculation results with Ishida's experimental data [12]. The calculation model of the reactor HCOTSG under ocean conditions was established, in which the research object was the SG of the IRIS reactor. The effect of rolling on the thermal-hydraulic characteristics of the HCOTSG under different flow rates and the effects of different motion parameters were investigated. The flow characteristics of the HCOTSG in natural circulation under rolling motion and the effects of primary- and secondary-side coupling of the SG under rolling motion were investigated.
Theoretical models of ocean condition
The effects of the three basic ship motions on the reactor cooling system under ocean conditions were different. Static inclining can change the relative spatial position of the cooling system components. Meanwhile, rotational and linear motions can be simplified to simple harmonic motions. Linear motion does not change the relative spatial position of the system components but can add linear acceleration to the fluid. Rotational motion can change the relative spatial position of the components and generate additional acceleration, which affect the coolant flow.
Spatial position change
For static inclining and rotation motions, the unit vector of the spatial position of the rotation axis is set as
Additional acceleration
For linear motion in the case of simple harmonic motion, the additional acceleration
Using the rotation angle of rotational motion represented in Eq. (2), the angular velocity and angular acceleration of the rotational motion are expressed as follows:
The additional acceleration caused by the rotational motion includes centripetal, tangential, and Coriolis accelerations. Because the direction of the Coriolis acceleration is always perpendicular to the flow direction of the coolant and the RELAP5 code is a one-dimensional system code, the effects of the Coriolis acceleration on the coolant flow is negligible in the modified RELAP5 code.
The tangential acceleration
The centripetal acceleration
Therefore, the total additional acceleration due to ocean conditions can be expressed as
Modification of ocean condition models
RELAP5 code modification
The RELAP5 code is a large-scale transient thermal-hydraulic calculation program developed by the Idaho National Engineering Laboratory. A one-dimensional, transient, two-fluid, and six-equation hydrodynamic model is employed in RELAP5/MOD3.3. The RELAP5 code is widely used in the transient simulation calculations and safety analyses of reactor coolant system during accidents [21].
The two-fluid six-equation hydrodynamic model of the RELAP5 code comprises a two-phase continuity equation, two-phase energy conservation equation, and two-phase momentum conservation equation. The effects of the spatial position change and additional acceleration caused by ocean motion are primarily exerted on the body force term of the two-phase momentum conservation equation.
The momentum conservation equations of RELAP5 are calculated in the “vexplt” subroutine and can be expressed as
The momentum conservation equation is calculated in the RELAP5 code in the form of sum and difference equations. The body force term is eliminated in the difference equation; therefore, only the body force term in the sum momentum equation must be considered. The sum momentum equation can be expressed as
After incorporating the effects of the spatial position change and additional acceleration caused by ocean conditions, the modified body force term can be expressed as follows:
An ocean condition parameter input card was used to input the required ocean motion parameters into the RELAP5 code. For rotational motion, the unit vector of the rotation axis, the coordinates of a volume relative to the rotation axis, the volume number, and the period and amplitude of the rotation angle are input. For linear motion and static inclinations, the input parameters are relatively simple.
RELAP5 calculates the loop spatial position in the “ielvtn” subroutine, in which the spatial position of each loop volume relative to the rotation axis is calculated. Using the coordinates of the input volume relative to the rotation axis, the space vector
The modified RELAP5 code can realize the input and calculation of the three basic ocean movement forms to simulate the parameter changes and system response of the reactor system and components under ocean conditions.
Code validation
Ishida established a natural circulation experiment under moving conditions to verify the modified RETRAN-02 code used to simulate a marine reactor [12]. In this study, the modified RELAP5 code was verified using the two-loop natural-circulation experimental platform established by Ishida. To verify the code, the calculation data of the modified RELAP5 code were compared with the experimental data of Ishida [12] and the simulation results of Cheng et al. [16].
The experimental platform comprised two coolers, a heater, and a pressurizer, as shown in Fig. 1a. Using the driving force provided by the density difference, a two-loop natural circulation flow with bilateral symmetry was formed. The operating pressure of the system was 0.1 MPa. The total power of the heater was approximately 60 kW.
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Figure 1b shows the natural circulation mass flow rate at different inclination angles. The experimental setup was inclined counterclockwise. As the inclination angle increased, the height difference between the heater and cooler of the left loop decreased, and the driving force of the left loop decreased, resulting in a decrease in the left flow. Meanwhile, the height difference between the heater and cooler of the right loop increased, the driving force of the right loop increased, resulting in an increase in flow on the right side. Because the driving force of the overall natural circulation decreased, the total flow decreased as well. When the inclination angle reached 60°, the flow of natural circulation on the left loop decreased to 0. The average absolute error between the simulation results and Ishida’s experimental data was 6.70%, which was within the acceptable range, thus verifying the capacity of the modified RELAP5 code for simulating the inclining condition.
Figures 1c and 1d show the average, maximum, and minimum values of the total natural circulation flow under different periods and amplitudes of the heaving motion. As the period and amplitude increased, the fluctuation amplitude of the flow increased gradually, whereas the average flow rate remained unchanged. When the period of the heaving motion was large, the growth rate of the oscillation amplitude of the flow decreased. The simulation results were consistent with the conclusions of Ishida [12] and Cheng et al. [16].
Figure 1e shows the natural circulation flow under a rotation motion of amplitude 10° and period 10 s. Considering the bottom volume as the origin of the rotation axis, the direction of the rotation axis was along the positive direction of the Y-axis. Consistent with the conclusion in the literature [22], the phase difference between the mass flow fluctuations in the two cooling circuits was 180°, which did not significantly change the total flow rate through the heater.
Helical tube modeling and sensitivity analysis
The SG for the IRIS reactor was selected as the research object. A calculation model for the IRIS reactor of the HCOTSG was established in this study under ocean conditions. Yan et al. designed a small FNPP based on the structure of the IRIS reactor to analyze the effects of ocean motion on the FNPP during an SBO accident [20]; however, a U-tube SG was used in the design loop.
The nodalization diagram of the IRIS reactor is shown in Fig. 2a. The IRIS comprised eight SGs, and only one of them is shown in the nodalization diagram for simplicity. The locations of the SGs and water storage tanks for the emergency heat removal system are shown in Fig. 2b. Pipes 414 and 514 are the primary and secondary sides of the SG, respectively. Table 1 lists the detailed parameters of the IRIS SG. When modeling the HCOTSG, an inclined tube is used as a simplification of the helical tube. The inclined and helical tubes have the same inclination angle, equivalent flow area, hydraulic diameter, heat transfer area, and vertical height. The heat transfer coefficient is multiplied by 1.1 to account for the heat transfer enhancement due to the centrifugal force of the helical tube [17, 23]. Therefore, the heat-transfer enhancement ability of the helical tube structure and swirling in the channel to the entire SG can be simulated. The primary side is equivalent to a vertical straight tube, as shown in Fig. 2c.
Parameters | Value |
---|---|
Inlet temperature at primary side (K) | 601.55 |
Outlet temperature at primary side (K) | 565.29 |
Pressure at primary side (MPa) | 15.5 |
Mass flow rate at primary side (kg/s) | 589 |
Inlet temperature at secondary side (K) | 497.05 |
Outlet temperature at secondary side (K) | 592.35 |
Pressure at secondary side (MPa) | 5.8 |
Mass flow rate at secondary side (kg/s) | 62.5 |
Height of steam generator (m) | 8.2 |
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To simulate the effects of the helical tube structure on the coolant flow under ocean conditions, the horizontal direction of the helical tube was modeled as a periodic helical structure, as shown in Fig. 2d. The geometric size and number of cycles of the helical structure were used as the average values of those of an actual helical coil. In the RELAP5 code, the horizontal position of the pipe does not affect the calculation results [21]; thus, horizontal helical structure modeling does not affect the simulation calculation of the HCOTSG under normal conditions but can reflect the effect of the helical tube structure on the flow under ocean conditions.
Figure 3 shows the node number sensitivity analysis performed on the HCOTSG. The number of nodes did not significantly affect the pressure and temperature of the SG. When the number of nodes was 80, the parameters of the SG changed slightly. In other words, the calculation result was independent of the number of nodes at that instant. Therefore, the HCOTSG was modeled using 80 nodes in the simulation.
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Forced circulation characteristics under rolling motion
During the forced circulation operation of the reactor, the pump operated normally, and the driving force of the coolant was primarily provided by the pump; thus, ocean conditions did not significantly affect the primary and secondary circuits. The HCOTSGs at symmetric positions exhibited opposite fluctuations in the flow rate of the primary coolant and can reduce the effects of ocean conditions on the primary circuit. Therefore, the flow oscillation in the primary circuit during forced circulation did not significantly affect the HCOTSG. As shown in Fig. 2c, the boundary conditions at the primary side of the HCOTSG can be specified using 412,416 time-dependent volumes and 413 time-dependent junctions. Similar specifications were used for the secondary side, and the boundary conditions were determined by the time-dependent volumes and junctions.
The rotation axis was set at 1 m directly below the SG, and its direction was along the positive direction of the Y-axis. The rolling motion period was 10 s, and the amplitude was 15°.
Effect of flow rate
The heat transfer zones on the secondary side were distributed along the axial direction, including the subcooled liquid, gas-liquid mixing, liquid-deficient, and superheated steam zones [4]. When the IRIS reactor was operating at full power, the mass flow at the secondary side of the HCOTSG was 62.5 kg/s.
Figure 4a shows the axial distribution of the heat flux on the secondary side of the SG at full power. The average value of the heat flux under rolling motion was the same as that in the steady state, and the fluctuation amplitude of the heat flux in the superheated steam zone was greater than that in the gas-liquid mixing zone.
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Figure 4b shows the axial distribution of the heat flux on the secondary side of the SG when the mass flow on the secondary side of the SG was 23 kg/s. Because of the decrease in the mass flow rate, the length of the liquid-deficient zone in the SG decreased, and the superheated steam zone appeared in advance. The length of the liquid-deficient zone reduced from 6.8 to 2.4 m. In addition, the maximum fluctuation amplitude of the heat flux in the HCOTSG under rolling conditions increased from 0.96% to 5.8%.
Next,
Figure 4c shows the axial distribution of the flow oscillation amplitude in the HCOTSG. As the mass flow decreased, the flow oscillation amplitude increased. Moreover, the smaller the mass flow, the greater is the change in the oscillation amplitude. Figure 4d shows that the lower the flow rate, the higher is the pressure drop at the SG. Therefore, the smaller the driving force at the helical tube side, the greater is the fluctuation amplitude of the parameters at the HCOTSG and the greater is the effects of the rolling conditions.
Effect of HCOTSG horizontal position
Based on the mass flow on the secondary side of the HCOTSG (i.e., 23 kg/s), the effect of the horizontal position was calculated and analyzed. Figure 4e shows the axial mass flow of the helical tube. The momentum conservation equation indicates that the additional forces on the gas and liquid phases are different; therefore, the oscillation amplitude in the gas-liquid mixing zone is the largest. Owing to the periodic horizontal structure of the helical tube, the coolant in the pipe can be affected by periodic additional tangential accelerations under rolling conditions; thus, the flow oscillation along the horizontal position changes periodically. Based on Eq. (6), the tangential acceleration
Figure 4f shows the fluctuation difference in the void fraction with the change in the horizontal position of the helical tube. The void fraction at the central symmetry of the horizontal position fluctuates inversely, such as at 9.8 and 11.4 m, whereas the void fraction fluctuated only slightly at two symmetrical positions. At these two positions, the horizontal positions
Effects of rolling angle and period under forced circulation
A change in the rolling motion parameters can affect the operation of the HCOTSG. Considering the maximum oscillation amplitude of the axial flow, Fig. 4g shows that the flow oscillation amplitude increased with the rolling angle. When the mass flow on the secondary side of the SG was 23 kg/s and the rolling angle was 30°, local countercurrent occurred at the HCOTSG, as shown in Fig. 4h. Therefore, during low mass flow forced circulation, a large rolling angle can cause a local countercurrent in the gas-liquid mixing zone of the HCOTSG.
As the rolling period increased, the flow oscillation amplitude and the rate of change decreased, as shown in Fig. 4i.
Natural circulation characteristics under rolling motion
Figure 2a shows that when the secondary circuit operates in natural circulation, the rolling motion periodically changes the height difference between the heater and cooler, thereby affecting the natural circulation drive head. The flow rates of the primary and secondary circuits decrease owing to pump shutdown during natural circulation. Therefore, rolling motion can exert a complex effect on the flow of the HCOTSG during natural circulation. The period of the rolling motion was 10 s, and the amplitude was 15°.
Effect of primary- and secondary-side coupling
When the primary circuit is under natural circulation, the rolling motion can affect the flow on the primary side of the HCOTSG, thus affecting the flow on the helical tube side. When an SBO accident occurs, the steam turbine is shut down, the main feed water is lost, the main pump is idle, the reactor is shut down, the passive emergency residual heat removal system begins to operate, and the primary and secondary circuits begin to operate in natural circulation.
Each passive system was connected to an HCOTSG. An SBO accident occurred at 100 s, and the rolling condition was introduced for analysis at 3000 s. The rotation axis was set at the bottom of the reactor core, and its direction was along the positive direction of the Y-axis. The rolling motion period was 10 s, and the amplitude was 15°.
The mass flow on the secondary side of the SG during the accident is illustrated in Fig. 5a. Owing to the change in the spatial position and the different effects of centripetal acceleration on the hot ascending and cold descending sections of the coolant, the average flow of the primary circuit decreased, as shown in Fig. 5b.
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The primary-side parameters of the HCOTSG at 3000 s were input into the simplified model, and the natural circulation rolling condition was analyzed only at the secondary side. The flow comparison results are presented in Fig. 5c. Because of the decrease in the average flow in the primary circuit, the trough of the flow oscillation in the actual model reduced by approximately 24.3%. Moreover, as shown in Fig. 5d, a small peak occurred in the inlet flow fluctuation of the HCOTSG in the actual accident model, which was induced by the reverse oscillation of the primary- and secondary-side flows in the actual model under rolling conditions. Therefore, the flow oscillation in the primary circuit can complicate the flow in the secondary circuit and intensify the effect of rolling motion on the helical tube.
Effects of rolling angle and period under natural circulation
Because the rolling motion exerts a greater effect on the HCOTSG during natural circulation than during forced circulation, changing the rolling parameters can cause greater changes in the flow of the HCOTSG. Figure 5e shows that the maximum flow oscillation amplitude increases with the rolling angle. When the rolling angle exceeds 20°, a local countercurrent will occur at the HCOTSG. The larger the rolling angle, the smaller is the average flow. Meanwhile, a smaller rolling period results in a smaller average flow, as shown in Fig. 5f.
Effect of gravity drive head change
The average mass flow at the HCOTSG decreases because the average driving force of natural circulation decreases under rolling motion. Based on Fig. 6a, the mass flow at steady state was 8.71 kg/s, and the average mass flow under rolling motion was 8.62 kg/s. The average flow decreased by approximately 1.0%. The maximum flow oscillation amplitude during natural circulation was approximately 50.8%. In contrast to forced circulation, because of the change in the driving head of the natural circulation, the flow oscillation amplitude in the subcooled liquid zone at the inlet of the HCOTSG increased, and the flow oscillation amplitude in the superheated steam zone at the HCOTSG outlet remained small. The average pressure at the HCOTSG increased because of the decrease in the natural circulation average flow under rolling conditions, as shown in Fig. 6b.
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Figure 6c shows that owing to the low natural circulation mass flow, the liquid in the helical tube transitioned rapidly to saturated steam after the dry-out point. The liquid-deficient zone disappeared almost completely. The rolling motion can affect the position of the dry-out point. In the steady state, the dry-out point was at 25.4 m. However, the dry-out point changed to between 25.0 and 25.8 m under rolling motion, as shown in Fig. 6d. Therefore, the coolant density and void fraction changed significantly at the dry-out point, and the average value under rolling motion was different from that under the steady state, as shown in Figs. 6e and 6f.
Conclusion
In this study, the theoretical model of ocean conditions was added to the RELAP5 code and verified using Ishida’s experimental data. A three-dimensional RELAP5 model of the IRIS reactor and its HCOTSG was established, and the horizontal structure of the helical tube on the secondary side of the HCOTSG was simulated. The thermal-hydraulic characteristics of the HCOTSG under ocean conditions were calculated and analyzed using the modified RELAP5 code. The conclusions obtained are as follows:
(1) When the reactor was operating at full power, the flow oscillation amplitude at the HCOTSG was 0.27% under a rolling motion of amplitude 15° and period 10 s. As the forced circulation flow rate and rolling period decreased, and the rolling angle increased, the flow oscillation amplitude on the secondary side of the HCOTSG increased. In low flow forced circulation at a mass flow rate of 23 kg/s, a rolling motion with a rolling angle exceeding 30° can result in a local countercurrent in the gas-liquid mixing zone of the helical tube.
(2) During forced circulation, the effect of the rolling motion on the helical tube was primarily reflected in the additional tangential acceleration, which changed with the horizontal position. Therefore, in the gas-liquid mixing zone, the flow oscillation along the horizontal position changed periodically. Moreover, a phase difference of approximately 3.9 s at a flow rate of 23 kg/s flow rate was observed along the axial direction of the flow fluctuation. In single-phase liquid and single-phase gas zones, the effect of the rolling motion was insignificant.
(3) During the natural circulation on the secondary side of the HCOTSG, because of the change in height difference between the cooler and heater, the rolling motion affected the driving head of the natural circulation, resulting in a 1.0% decrease in the average flow rate and an increase in flow oscillation amplitude to approximately 50.8% under a rolling motion of amplitude 15° and period 10 s. Additionally, the relative flow oscillation amplitude in the subcooled-liquid zone at the SG inlet increased. As the flow rate decreased, the distribution of the heat transfer zones in the HCOTSG changed. The length of the liquid-deficient zone in the SG decreased, and a superheated steam zone appeared in advance. The position of the dry-out point changed as well.
(4) When an SBO accident occurred, the primary and secondary circuits began to operate in natural circulation. Under rolling motion, the flow oscillation on the primary side affected the heat transfer of the SG, thus rendering the flow oscillation on the helical tube side more complex. The trough of the flow oscillation reduced by approximately 24.3% under a rolling motion of amplitude 15° and period 10 s. As the rolling amplitude increased and the rolling period decreased, the average flow rate on the secondary side of the HCOTSG decreased.
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