Introduction
Nuclear power can play a major role in transitioning the energy supply to carbon neutrality because it does not produce greenhouse gases. The fundamental resource used by the nuclear energy industry is uranium, and its acquisition is crucial for the sustainability of green technologies [1, 2]. The primary source of uranium is terrestrial uranium mines that are expected to be exhausted within 100 years, irrespective of the increase in consumption rates [3]. Therefore, unconventional uranium sources are urgently required to ensure a stable supply of nuclear fuel. Generally, uranium occurs naturally, deposited in terrestrial ores or dissolved in seawater [4, 5]. The ocean contains 4.5 billion metric tons of U and is the largest uranium reserve on Earth, approximately 1,000 times that of terrestrial ores [6-8]. Thus, recovering uranium from seawater is a viable strategy for alleviating uranium shortages and stabilizing market prices. Although many strategies have been used since 1950s to recover uranium from seawater, extraction using sorbents is the most feasible method [9-11]. However, effective and selective uranium collection by adsorption is affected by extremely low uranium concentrations (~3.3 ppb) [12], severe interference from high levels of coexisting ions [13], high salinity, and microorganism contamination, ocean currents, and the complex, changeable marine environment [14]. The low use efficiency of the adsorption functional groups on an adsorbent (approximately 1% for fibrous adsorbents) is also a critical factor influencing the performance of adsorption materials [3, 15]. Among the various 200 uranium adsorption organic functional groups, the amidoxime (AO) group was selected as the most suitable ligand for uranium enrichment because of its high adsorption capacity [16, 17], excellent selectivity [18, 19], and relatively low cost. Various AO-based polymeric uranium adsorbents are fabricated, including membranes, resins, and fibers. Fibrous adsorbents remain at the forefront of adsorbent materials because of their high mechanical strength, high specific surface area, and ease of deployment and recycling [20].
Radiation graft polymerization is widely used in the preparation of fiber adsorbents because of its fast processing speed [21], uniform formation of active sites that initiate grafting, ability to endow materials with new performance characteristics, and, most importantly, suitability for large-scale industrial applications [22]. In pursuit of high adsorption capacity, researchers have focused on improving the degree of grafting (DG) of fibers. Saito et al. developed a fiber adsorbent with an acrylonitrile (AN) grafting ratio >595%; however, its maximum uranium adsorption capacity was only 3.02 mg·g-1 [23, 24]. The results [25-27] from classical AO-based adsorbent studies demonstrate that the adsorption capacity does not increase with an increase in DG. AO-functionalized polymers are relatively hydrophobic, which typically makes them dense in aqueous solutions and hinders the diffusion of uranyl ions into the adsorbent interior. Therefore, only the surface AO groups exhibit high uranium adsorption efficiency. The adsorbed uranyl ions form a cross-linked polymer layer, which decreases the free volume of the adsorbent and blocks the diffusion channels for subsequent uranyl ions. Thus, the utilization of the AO groups in adsorbents has remained below 1/100 for decades [28].
An effective strategy for increasing the adsorption capacity and simultaneously accelerating the adsorption rate of AO-based adsorbents is to considerably increase the specific surface area of the adsorbents [29, 30] by fabricating ultrathin, ultrafine, and microporous structures. Many new materials have been fabricated for uranium extraction, including covalent organic frameworks (COFs), metal organic frameworks, and porous organic polymers [31]. Wen et al. prepared a new graphene-synergized 2D COF-based composite (o-GS-COFs) with AO groups, which reached a maximum uranium adsorption capacity of 220.1 mg·g-1 under acidic conditions [32]. Although these materials have the advantages of a large specific surface area and high adsorption capacity, their structural affinity and strength are weak, and they easily collapse or hydrolyze, making it difficult to prepare them cost-effectively on a large scale [33]. This uneconomical large-scale preparation of adsorption materials negatively affects the strategic importance of uranium extraction from seawater. Overcoming these limitations requires the development of efficient, durable, and low-cost AO adsorbents.
Here, we report a novel technology for introducing a branched adsorption layer (HBP) containing AO groups onto a fiber surface with a high utilization rate of the AO group. This new strategy maintains the mechanical strength of the trunk fiber while improving the free volume of the adsorption layer, resulting in materials with long-term service and significant adsorption properties. Nitrile groups can be immobilized on the polypropylene/polyethylene spun-laced nonwoven (PP/PE SNW) fiber surface via a combination of RIGP and a series of chemical modifications: the (1) introduction of epoxy groups via the RIGP of glycidyl methacrylate (GMA; P-GMA), (2) immobilization of the hyperbranched structure via the reaction of amino and epoxy (P-HBP), (3) anchoring of AN via the addition reaction (P-HBP-AN), and (4) amidoximation of the nitrile groups to obtain AO (P-HBP-AO). To overcome the limitation of ion diffusion channel blockage caused by AO group cross-linking due to uranium adsorption, we propose a new process for preparing uranium adsorption materials.
Experimental
Materials
PP/PE SNW (30g·m-2) fibers were purchased fromHLB New Material Technology Co., Ltd., Dalian China. GMA was purchased from Shanghai Aladdin Biochemical Technology Co., Ltd. Polyethyleneimine (PEI), AN, and uranium standard solutions were purchased from Joye Chemical Co., Ltd., Guangdong, China. Tween 80, 1,4-dioxane, hydroxylamine hydrochloride, hydrochloric acid, sodium hydroxide, potassium hydroxide, acetone, dimethyl sulfoxide (DMSO), and anhydrous ethanol were purchased from WAK-Chemie Medical GmbH Co., Ltd., Germany. The reagents were not purified before use. All experiments used ultrapure water (UPW), unless otherwise noted.
Preparation of P-HBP-AO adsorbents
The P-HBP-AO adsorbents with functionalized AO groups for uranium adsorption at low concentrations were fabricated using the procedure shown in Scheme 1. The detailed conditions for the emulsion graft polymerization of GMA, including the adsorption dose, monomer concentration, graft time, and temperature, have been described previously [34]. Transferred into a Soxhlet extractor, the grafted PP/PE SNW (nominated as P-GMA) fiber was extracted with acetone for roughly 24 h to remove any remaining monomers and homopolymers before being dried at 60 °C in a vacuum oven until constant weight. We used Eq. (1). to determine the DG.
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The grafted chain epoxy groups and the amino group of the branched PEI engaged in a ring-opening reaction to introduce PEI onto the surface of the PP/PE SNW fiber. P-GMA (2.0 g) was placed in a 300-mL wide-mouth conical flask containing PEI (50 g) and 1,4-dioxane (150 mL). After purging the solution with N2 for 15 min to remove O2, the conical flask was sealed before commencing the reaction at 80 °C for 4 h. Thereafter, the amination product was thoroughly cleaned to remove the remaining PEI and solvent by using ethanol solution and UPW and then dried in a vacuum oven at 60 °C. The resulting product was termed P-HBP. Graft chains containing AN and P-HBP were submerged in a 20% (v/v) AN/ethanol solution at 40 °C for 4 h, using the Michael addition reaction between AN and amine groups. The addition product was termed P-HBP-AN. It was washed several times with an ethanol solution and UPW to remove the remaining AN and solvent and then dried in a vacuum oven at 60 °C. In a DMSO/H2O (v/v = 1:1) solution, hydroxylamine hydrochloride was reacted for 2 h at 80 °C and pH 7.0. The sample was then removed from the reaction solution and repeatedly rinsed with UPW. The collected sample was designated P-HBP-AO.
The obtained sample was denoted as P-HBP-AO. The density of the AO group was evaluated using Eq. (2):
Characterization
A Fourier-transform infrared (FT-IR) spectrophotometer (TJGD iS50, China) was used to detect changes in the chemical structures of the materials. The spectra were captured between 350 and 7500 cm-1 with a 4-cm-1 resolution.
The chemical compositions of the pristine and modified PP/PE SNW fibers were determined using X-ray photoelectron spectroscopy (XPS, with Kratos, England). As a benchmark, the C1s peak at 285.0 eV was chosen.
A scanning electron microscope (SEM, CIQTEK, China) was used to observe the morphologies of the unaltered and altered PP/PE SNW fibers at an acceleration voltage of 10 kV. A gold layer (approximately 10 nm) was sputter-coated onto the samples.
A thermogravimetric analyzer (TGA, NETZSCH, Germany) was used for analysis from 25 to 800 °C under an N2 atmosphere with a heating and flow rate of 10 °C·min-1 and 30 mL·min-1, respectively.
An optical contact angle measuring instrument (OCAM, T301, Germany) was used to test the hydrophilic performance using 2 cm × 4 cm sample strips of PP/PE SNW fibers before and after modification, and the outcomes of each experiment were averaged after five runs.
Adsorption tests
The adsorption properties of P-HBP-AO toward a low concentration of uranium in aqueous solution were analyzed using a batch adsorption process. Subsequently, 50 mg of P-HBP-AO was mixed with 100 mL uranium solution (approximately 500 μg·L-1) in a 150-mL wide-mouth polypropylene bottle. The pH of the solution was adjusted using negligible volumes of NaOH and HCl. At 25 ℃, the adsorption solution was stirred at 120 rpm in a thermostatic oscillator (NTS-4000C, Japan). Inductively coupled plasma mass spectrometry (ICP-MS, with ELEMENT 2, USA) and inductively coupled plasma optical emission spectrometry (ICP-OES, with Optima 8000, USA) were used to measure the uranyl ion concentrations in the solutions.
Eq. (3) was used to determine the uranium removal rate (%).
Results and Discussion
Design of P-HBP-AO
The low utilization of AO groups is a critical limitation of AO-based uranium adsorbents because it prolongs the process of reaching adsorption equilibrium, reduces the adsorption capacity, and increases the cost of technology. Therefore, the development of improved uranium-binding materials that are selective and have high ligand utilization rates is crucial for enhancing the efficiency of uranium extraction from natural seawater. To address this issue, we designed a branched functional layer on PP/PE SNW fiber surface. Commercially available branched PEI was anchored to the PP/PE SNW fiber surface and chemically modified to obtain an AO-based adsorbent. Branched PEI was selected based on the following considerations. First, PEI is super hydrophilic, which significantly improves the swelling degree of the adsorbents in water and improves the adsorption rate of uranyl ions. Second, compared with linear analogs, branched structures possess considerable free volume and weak intermolecular forces, which are conducive to ion diffusion. Third, numerous terminal adsorptive groups enable a wide scope for chemical modification, and the distribution of ligands along the peripheries of the dendrites increases the effective utilization of the ligands. The branched structure and facile chemical modification of the adsorbents developed in this study fulfill the criteria for sustainable high ligand utilization materials.
Characterization of modified PP/PE SNW fibers
FT-IR and XPS spectra
Variations in the chemical structures of the PP/PE SNW fibers induced through grafting and chemical modification (Fig. 1) were validated by the FT-IR spectra. Compared with the spectrum of the pristine fabric, the spectrum of P-GMA shows three additional peaks assigned to the epoxy group (906 cm−1) [35], -C-O (1141 cm−1) [36], and -C=O (1723 cm−1) [37], indicating that GMA, which contains abundant epoxy groups, was anchored to the PP/PE SNW fiber via chemical bonding. By contrast, the epoxy group peaks were not present in the P-HPB spectrum, and the additional peaks at 1655 and 3000–3500 cm−1 contributed to the N-H vibration in PEI, confirming the successful ring-opening reaction of the epoxy groups. A -C≡N stretching vibration is visible at 2247 cm-1 [38], indicating that the nitrile group was smoothly introduced into the trunk of the PP/PE SNW fiber. The disappearance of the -C≡N at 2247 cm-1 and the presence of -NH2-OH (3000–3500 cm-1), C=N (1658 cm-1), and N-O (1658 cm-1) peaks in the P-HBP-AO spectrum confirms the translation of nitrile groups into AO groups. These results demonstrate that all modification steps were successful and that P-HBP-AO was successfully fabricated.
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The XPS spectra of the PP/PE SNW, P-HBP-AO, and P-HBP-AO-U were obtained to study further changes in the chemical structures (Fig. 2). The typical signals of C1s, N1s, and O1s are represented by peaks at 284.5, 399.1, and 532.0 eV, respectively. (Fig. 2a). After uranium adsorption, the P-HBP-AO-U spectrum contained the characteristic U4f peaks, indicating that uranyl ions were successfully adsorbed by the sample. The U4f absorption energy spectrum of P-HBP-AO-U was deconvoluted into two peaks, U4f7/2 (381.7 eV) and U4f5/2 (392.6 eV), both of which correspond to U(VI), indicating that uranium adsorbed on P-HBP-AO-U was present in the hexavalent form (Fig. 2b). The C1s and N1s energy spectra of P-HBP-AO were deconvoluted, and the results are shown in Figs. 2c–f. The C1s peaks centered at 284.2, 285.7, and 288.3 eV can be assigned to the typical peaks of C-C, C-N, and C=N, respectively [39]. The N1s peaks centered at 399.1 eV and 399.9 eV could be assigned to C=N and N-H [40]. In addition, the C=N and N-H peaks in the P-HBP-AO-U sample shift from 399.1 to 399.6 eV and 399.9 to 400.2 eV, respectively. This shift is due to the decrease in the electron cloud density around the N atom after uranium adsorption, which causes the C=N and N-H of the AO groups to move toward a higher binding energy, indicating that adsorption on P-HBP-AO occurs via coordination of the AO groups with uranium.
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scanning electron microscopy (SEM) for surface morphology analyses
The morphologies of pristine PP/PE SNW, P-GMA, P-HBP, P-HBP-AO, and P-HBP-AO-U were characterized using SEM. As shown in Fig. 3a–f, the modified surfaces are rough and granular, in contrast with the smooth surface of the pristine fabric. Moreover, the average diameters of the fibers significantly increased after grafting polymerization and three-step modification, implying that radiation grafting and chemical modifications proceeded successfully with no obvious damage observed during preparation. The color of P-HBP-AO also changed noticeably after adsorption, from light gray to medium yellow (Fig. 4), indicating a high concentration of uranium on P-HBP-AO.
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TG for thermal stability analysis
The thermal stabilities of the pristine and modified fabrics were tested using TG under a nitrogen atmosphere, and the results are presented in Fig. 5. The pristine fabric curve shows a one-step degradation, while the decomposition temperature is 467 °C. By contrast, the thermal degradation of modified fabrics can be divided into multistep degradation patterns based on the derivative TG (DTG) curves. The degradation of the grafted chains occurs below 420 ℃ because of their amorphous morphology and low molecular weight. The final step is a domain degradation stage at approximately 470 ℃, which is the same as that of the pristine fabric. The thermal stability decreased after the modification. However, the modified materials still possessed high thermal stability and no negative effects were observed during normal adsorption applications.
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Contact angle measurement for hydrophilicity analysis
The surface hydrophilicity of the adsorbent significantly influences its adsorption performance because it affects the free volume of the adsorbent and the possibility of contact between the adsorption group and the target ion, which determines the diffusion rate and adsorption capacity. The water wettability of the pristine and modified fabrics was characterized using contact angle measurements. As shown in Fig. 6, each chemical modification step has a significant influence on the surface characteristics of the material (conversion between hydrophilicity and hydrophobicity), confirming successful chemical modification. After the final amidoximation, the contact angle of P-HBP-AO decreased to zero owing to the superhydrophilicity of the AO groups. A low contact angle is conducive to the adsorption of metal ions by the adsorption materials.
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Effect of pH on uranium adsorption
For pH determines U(VI) species and influence the charge distribution on the adsorbent surface, the uranium adsorption performance of P-HBP-AO at different pH values was investigated. Batch adsorptions were implemented in the pH range of 2–10 at 25 ℃ for 24 h with 500 μg·L-1 uranium and 50 mg P-HBP-AO. The uranium removal ratios at various pH values are shown in Fig. 7. When the pH was 2 or 3, abundant H+ ions competed with uranyl for the binding sites on P-HBP-AO, leading to low U(VI) removal ratios [41]. In the pH range of 4–10, the uranium removal ratio of P-HBP-AO reached 98.2% and remained stable, in contrast with the results reported for other AO-based adsorbents [42-44], indicating that the PEI-AO group has a strong coordination ability with uranium species and a wide pH range [45]. Uranyl ions typically exhibit complex structures at different pH values. In acidic solutions, uranium ions exist as UO22+, whereas (UO2)3(OH)5+ is the dominant species at a pH 5–8. When the pH was higher than 8, uranium mainly existed as negative ions, namely, (UO2)3(OH)7- and UO2(OH)3-. The high adsorption capacity over a wide pH range may be attributed to the unique hyperbranched structure and functional group distribution of P-HBP-AO. Nitrogen atoms in the branched structure can adjust the electron cloud distribution of AO groups, forming a synergistic adsorption effect [46]. Similar results were demonstrated in a study on the removal of uranyl ions from fluorinated radioactive wastewater by using AO groups [47]. Because the main uranium species at pH 4 is UO22+, which is the major uranium (VI) species in seawater [48], pH 4 was selected as the optimal pH for subsequent adsorption studies. Unless otherwise stated, all adsorption experiments were conducted at this value.
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Adsorption kinetics
The rapid removal of uranium from water reveals the high efficiency of the adsorbent, which is conducive to saving time and minimizing costs in actual applications. The time dependence of the uranium removal ratio was evaluated at pH 4 and 25 oC (Fig. 8a). Compared with reported uranium adsorption materials [49-52], P-HBP-AO exhibited an ultrafast adsorption rate for uranyl ions, with uranium removal ratios of 73.0% and 88.2% after 60 and 120 min, respectively. The adsorption rate gradually decelerated with an increase in time owing to the decreasing number of uranium and unoccupied adsorption sites and finally plateaued. The uranium removal ratio reached 96.3% within 240 min, and the residual uranium concentration was approximately 18.7 μg·L-1. The residual concentration of uranium was less than 5 μg·L-1 in 12 h, illustrating that the uranium removal ratio within 12 h was close to 100%.
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Research on adsorption kinetics is important to fully understand the adsorption process. Pseudo-first-order and pseudo-second-order kinetic models were adopted to simulate the adsorption kinetics, as given in Eqs. (4) and (5), respectively.
Pseudo-first-order adsorption model | Pseudo-second-order adsorption model | ||||
---|---|---|---|---|---|
k1 × 10-3 (min-1) | Qe(mg·g-1) | k2(g·mg-1·min-1) | Qe(mg·g-1) | ||
7.220 | 0.570 | 0.9071 | 0.045 | 1.368 | 0.9999 |
Adsorption isotherms
Adsorption isotherm experiments were performed to assess the maximum uranium adsorption capacity of the P-HBP-AO adsorbent (uranium concentration 2–100 mg·L-1, pH 4, and adsorption time of 24 h). The equilibrium adsorption capacity (Qe) varied with the equilibrium uranium concentration (Ce) in the solution (Fig. 9a). The adsorption isotherm data shows that, as C0 increased, the amount of uranium adsorbed onto P-HBP-AO gradually increased and finally plateaued, indicating that P-HBP-AO reached its maximum adsorption capacity. To calculate the maximum uranium adsorption capacity, the experimental data were simulated using the Langmuir and Freundlich isotherm adsorption models [53], given in Eqs. (6) and (7), respectively. The fitted data are shown in Figs. 9b and c.
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The Langmuir and Freundlich equations are as follows:
Langmuir | Freundlich | ||||
---|---|---|---|---|---|
Qm (mg·g-1) | b (L·mg-1) | KF | 1/n | ||
138.12 | 4.993 | 0.9998 | 70.10 | 3.04 | 0.8937 |
The fitting parameter of the Langmuir model (
The rate of AO utilization, described as the molar ratio of uranium to AO groups, was calculated according to Eq. 8.
The distribution coefficient (Kd, mL·g-1) is a critical indicator for the affinity between adsorbent and metal ions and is obtained using Eq. (9).
Kd values for the P-HBP-AO adsorbent were 2.82 × 106, 9.02 × 105, 4.72 × 105, and 2.18 × 105 mL·g-1 with the initial uranium concentrations of 2, 10, 25, and 50 mg·L-1, respectively. Typically, the Kd value of a good adsorbent is above 1.0 × 104 mL·g-1 [58]. P-HBP-AO exhibited high Kd values, indicating a strong affinity for uranyl ions. This result was confirmed using energy-dispersive spectroscopy mapping (Fig. 4d), which showed a high concentration of uniformly distributed uranium on the P-HBP-AO surface after adsorption.
Adsorption selectivity
Selective adsorption tests at various solid-to-liquid ratios (the adsorbent mass to solution volume) were conducted in an aqueous solution containing multiple heavy metal ions for 12 h (25 ℃, pH 4) to verify the remarkable selectivity and affinity of P-HBP-AO for uranium. The concentration of UO22+ in the aqueous solution was 500 μg·L-1, and the concentrations of V5+, Pb2+, Cu2+, Mn2+, Zn2+, Ni2+, and Co2+ were all 5 mg·L-1. Adsorption ratios of U, Mn, and V were measured using ICP-MS, and of other metal ions were measured using ICP-OES. The results were calculated using Eq. (3) and are presented in Fig. 10.
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P-HBP-AO shows high selectivity and affinity for uranium at various solid-to-liquid ratios. Uranium has a substantially higher adsorption capability than the majority of the other metal ions (Pb2+, Cu2+, Zn2+, Mn2+, Ni2+, and Co2+). An exception was vanadium, which exhibited adsorption levels similar to those of uranyl ions at certain solid-to-liquid ratios. Vanadium is the most competitive ion for uranium extraction from seawater because it strongly complexes with AO fibers and is difficult to elute. However, the selectivity of the adsorbent was higher toward uranyl ions than toward vanadium ions at an initial concentration of only one-tenth that of the vanadium ions, which indicates a higher adsorption selectivity for uranium. This outstanding selectivity demonstrates the potential of these adsorbents for large-scale extraction of uranium from seawater. Although this study focused on a 24-h adsorption period, the removal rate was still greater than 88.2% and increased slightly (89.9%) with an increase in the solid-to-liquid ratio from 0.1 to 1.0 g·L-1.
Regeneration studies
Desorption experiments are important for studying the regeneration of P-HBP-AO from an economic perspective. The reusability of the adsorbent was examined over five adsorption–desorption cycles. An HCl solution with a concentration of 1 mol·L-1 was used to achieve the desorption process, which was conducted for 3 h per cycle. After desorption, the P-HBP-AO was deprotonated with 0.44 mol·L-1 KOH solution at 80 °C. The adsorption rate remained high at 97.7%, and the desorption rate remained above 83%, reaching a maximum value of approximately 93% over five cycles (Fig. 11). These results indicate that P-HBP-AO exhibited excellent regeneration and reusability.
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Conclusion
In this study, we used a PP/PE SNW substrate to fabricate P-HBP-AO adsorbent materials with branched structures using RIGP and chemical modification and characterized their chemical structures, microscopic morphologies, and adsorption mechanisms via FT-IR, SEM, and XPS. The adsorption capacity of P-HBP-AO for uranyl ions was high (137.33 mg·g-1), the adsorption rate for uranyl ions was fast, the adsorption time was close to that of the adsorption equilibrium (240 min), and the regeneration and reuse of the adsorbent were accessible. The adsorption kinetics was determined using a pseudo-second-order kinetic process, and the adsorption isotherms followed the Langmuir isothermal adsorption model. During the adsorption process, the AO utilization rate of the material reached 1/3.5, and it performed extremely well in the pH range of 4–10, with a uranyl ion removal ratio higher than 98%. Selective studies showed that P-HBP-AO selectively adsorbs uranium under the interference of various metal ions, demonstrating its potential for industrial applications.
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