Precise calibration of cavity forward and reflected signals using low-level radio-frequency system

ACCELERATOR, RAY TECHNOLOGY AND APPLICATIONS

Precise calibration of cavity forward and reflected signals using low-level radio-frequency system

Jin-Ying Ma
Feng Qiu
Long-Bo Shi
Zheng-Long Zhu
Tian-Cai Jiang
Zong-Heng Xue
Ke-An Jin
Qi Chen
Cheng-Ye Xu
Xing-Hao Ding
Zheng Gao
Lie-Peng Sun
Gui-Rong Huang
Yuan He
Nuclear Science and TechniquesVol.33, No.1Article number 1Published in print Jan 2022Available online 17 Jan 2022
6800

Precise measurements of the cavity forward (Vf) and reflected signals (Vr) are essential for characterizing other key parameters such as the cavity detuning and forward power. In practice, it is challenging to measure Vf and Vr precisely because of crosstalk between the forward and reflected channels (e.g., coupling between the cavity reflected and forward signals in a directional coupler with limited directivity). For DESY, a method based on the cavity differential equation was proposed to precisely calibrate the actual Vf and Vr. In this study, we verified the validity and practicability of this approach for the Chinese ADS front-end demo superconducting linac (CAFe) facility at the Institute of Modern Physics and a compact energy recovery linac (cERL) test machine at KEK. At the CAFe facility, we successfully calibrated the actual Vf signal using this method. The result demonstrated that the directivity of directional couplers might seriously affect the accuracy of Vf measurement. At the cERL facility, we calibrated the Lorentz force detuning (LFD) using the actual Vf. Our study confirmed that the precise calibration of Vf significantly improves the accuracy of the cavity LFD measurement.

Forward and reflected signalsMeasurementCalibration
1

Introduction

The Chinese ADS front-end demo superconducting linac (CAFe) was constructed at the Institute of Modern Physics to develop the key technologies for a superconducting (SC) front-end linac. It was used to demonstrate the possibility of a 10 mA high-power continuous-wave (CW) proton beam for the China Initiative Accelerator-Driven System project [1-3]. The CAFe facility is a 162.5 MHz SC radio frequency (RF) facility operating in CW mode and consists of a normal conducting section and an SC section. As shown in Fig. 1, the normal conducting section is composed of an ion source, low-energy beam transport line (LEBT), RF quadrupole accelerator, and medium-energy beam transport line (MEBT). The SC section is composed of SC accelerating units, which consist of 23 SC half-wave resonator cavities and are assembled in four cryomodules (CM1 to CM4).

Fig. 1
(Color online) Layout of CAFe facility. The half-wave SC cavities are mounted in four cryomodules (CM1 to CM4). Cavity CM3-5 is marked by a red triangle.
pic

The cavity forward and reflected signals (Vf and Vr) are typically used to control other key parameters such as the cavity voltage signal (Vc), cavity detuning (Δ f), and forward power. For example, at the SC test facility (STF) at KEK [4], because there is no pickup antenna in the STF RF gun cavity, Vc is reconstructed by computing the superposition of Vf and Vr (Vc = Vf + Vr) [5]. Note that in this paper, Vc, Vf, and Vr refer to baseband signals, which can be represented by their amplitude and phase (e.g., Vc=|Vc|ejVc). The cavity pickup signal at the Paul Scherrer Institute was found to be corrupted by noise [6]. Therefore, Vc was recalculated using the actual Vf and Vr, and the noise was successfully removed. In addition, Vf measurement can affect the accuracy of the cavity dynamical detuning. For instance, at the compact energy recovery linac (cERL) test facility at KEK, we compared the cavity Lorentz force detuning (LFD, Δ fLFD) calculated using the cavity differential equation with that calibrated using the square of the accelerating gradient. We found that the results of these two methods do not agree at the beginning of cavity filling. This discrepancy was attributed to the inaccuracy of Vf measurement, which was caused by the limited directivity of the RF directional coupler [7].

At CAFe, we measured the Vc, Vf, and Vr signals and the low-level RF (LLRF) output in cavity CM3-5 (see Fig. 2). The location of the LLRF output signal is marked in Fig. 3. The cavity amplitude loop was operated in closed-loop mode, whereas the phase loop was operated in open-loop mode. As shown in Fig. 2, the cavity amplitude error was well compensated by the feedback loop. By contrast, because the phase loop was open, the cavity phase fluctuated greatly owing to perturbations such as microphonics and Δ fLFD. Moreover, Fig. 2 shows that there is a significant difference between the Vf phase and LLRF output phase. One possible reason for the phase difference is the nonlinearity of the solid-state amplifier (SSA). Another possible reason involves the inaccurate measurement of Vf owing to crosstalk between the forward and reflected channels, for example, coupling between the cavity reflected and forward signals in the directional coupler. Later sections of this article demonstrate that the nonlinearity of the SSA is not the primary reason for this phase difference.

Fig. 2
(Color online) Comparison of amplitude and phase of cavity voltage signal (Vc), cavity forward signal (Vf), cavity reflected signal (Vr), and LLRF output signal. The cavity amplitude loop was operated in closed-loop mode, whereas the phase loop was operated in open-loop mode. Figure shows that the phase of Vf differs from that of the LLRF output.
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Fig. 3
Schematic of digital LLRF system at CAFe. The location of the LLRF output signal is marked.
pic

Because of crosstalk between the measurement channels, the measured Vf signal is mixed with the Vr signal, resulting in inaccurate Vf measurement. To address this problem, Brandt proposed a method of eliminating the effect of Vr on the Vf signal [8]. We calibrated the actual value of Vf in CM3-5 at CAFe and in an SC cavity at KEK-cERL using this method. The measurement results confirmed that this method is effective.

The remainder of this paper is organized as follows. Section 2 briefly describes the CAFe LLRF system. Section 3 reviews the algorithms used to calibrate the actual values of Vf and Vr. In addition, the actual Vf and Vr values are estimated with higher precision. Section 4 demonstrates the validity of the method using the experimental results for CAFe and cERL. Section 5 presents a discussion of our future work. Finally, we summarize our study in Sec. 6.

2

LLRF system

At CAFe, the LLRF data acquisition system is used to measure the amplitude, phase, and frequency and then use various signal processing methods to monitor and control the RF fields. Figure 3 shows a simplified illustration of the layout of the digital LLRF system at CAFe. The frequencies of the RF signals and the intermediate frequency (IF) signal are 162.5 and 25 MHz, respectively. A field-programmable gate array (FPGA) module is used for real-time signal processing and high-speed data acquisition. RF signals such as Vc, Vf, and Vr are first converted to IF signals. The IF signals are sampled at 100 MHz via a 16-bit analog-to-digital converter (ADC) and are fed to the FPGA. Then, the amplitude and phase of Vc are extracted from the IF signals. Subsequently, the amplitude and phase signals are compared with their setpoints, and their errors are calculated. These error signals are controlled by a proportional and integral (PI) controller. The controlled amplitude and phase signals are used to rebuild the IF signal. Next, the IF signal is up-converted, and the up-converted signal is used to drive the SSA and ultimately power the cavity. An ARM chip is integrated into the FPGA. An experimental physics and industrial control system (EPICS) is installed on the ARM chip as an embedded Linux system for data acquisition. The amplitude and phase waveforms of Vc, Vf, and Vr are saved to the hard drive of the CPU controller during measurement, and the measurement data are analyzed offline.

3

Calibration of real cavity forward signal

To calibrate the real Vf and Vr signals (see Fig. 2), we review the method of Brandt and present an example for cavity CM3-5 at CAFe. CM3-5 is mounted in the third cryomodule (CM3). It is the fifth cavity in CM3, and the loaded quality factor is 3.8×105, as illustrated in Fig. 1.

Figure 4 shows the Vc, Vf, and Vr signals measured by the LLRF system during the pulse conditioning of cavity CM3-5. According to these results, the cavity signal cannot be obtained by computing the measured signal between the Vf* and Vr* vectors if the two signals are uncalibrated. The actual cavity signal Vc is a superposition of the actual Vf and Vr signals, and it can be reconstructed using the formula [8-10] Vc=Vf+Vr. (1) The actual Vf and Vr signals can be calibrated using the measured cavity forward and reflected signals according to [5, 8] [VfVr]=[abcd][Vf*Vr*], (2) where Vf* and Vr* are the measured values. In this equation, a, b, c, and d are complex constants related to the actual and measured values. Then, Eq. (1) can be written as Vc=XVf*+YVr*, (3) where X=a+c and Y=b+d. The complex constants X and Y can be estimated by the multiple linear regression method. The specific calculation methods are as follows.

Fig. 4
(Color online) Measured cavity voltage, forward, and reflected signals in CM3-5 during RF commissioning.
pic

The complex signals V, X, and Y can be written as V = R(V) + jI(V), X = C1+jC2, and Y = C3+jC4, respectively. R(V), C1, and C3 represent the real parts, whereas I(V), C2, and C4 represent the imaginary parts. Then, Eq. (3) can be written as R(Vc)+jI(Vc)=(C1+jC2)[R(Vf*)+jI(Vf*)]+(C3+jC4)[R(Vr*)+jI(Vr*)]. (4) For a single pulse with sampled data points Vck, Vfk*, and Vrk*, where k runs from 1 to n, this method can be used to obtain a linear, overdetermined system of equations. Let Vc be the response variable; then y=[R(VC1)R(VCn)I(VC1)I(VCn)]T. (5) In addition, let the measured values Vf* and Vr* form the regressor matrix pic (6) Then the relation y=AC (7) is approximately satisfied for some parameter vector C=[C1C2C3C4]T, (8) where C represents the values of interest. The best estimates of C1, C2, C3, and C4 can be determined using multiple linear regression. The complex constants X and Y can be obtained using these C values. The crosstalk elements b can be taken into account using the information from the RF decay time (after 3.5 ms in Fig. 4). During decay, the actual Vf should be 0, and the factors a and b are then limited by another complex factor Z as Z=a/b=Vr*/Vf*(t>3.5ms). (9) Then the complex factors can be expressed in terms of X, Y, and Z according to {a=ab=a/Zc=Xad=Ya/Z. (10) The final unknown complex factor a can be extracted numerically from the cavity differential equation assuming a constant cavity half-bandwidth ω0.5, which can be estimated in terms of the field decay curve (t >3.5 ms).

The cavity equation can be written in polar coordinates as d|Vc|dt+|Vc|ω0.5=ω0.5(2|Vf|)cos(θϕ). (11) Consequently, the differential of |Vc| can be computed using the formula y(a,tk)=ω0.5[(2|Vf|)cos(θϕ)|Vc|], (12) where θ and ϕ represent the phases of Vc and Vf, respectively. The variable y(a) represents the calibrated d|Vc|dt as a function of the factor a according to Eq. (13). By contrast, d|Vc|dt can be directly calibrated from the amplitude of Vc, which is independent of a. The difference between these two calculations should be minimized by optimizing a. Therefore, we denote the difference as λ2(a). λ2(a)=tk[d|Vc|dty(a)]2 (13)

Note that a is a complex number with two components. A two-dimensional map can be obtained by sweeping the real and imaginary components of a, as shown in Fig. 5. Here, the color axis represents the value of λ2(a). The X and Y axes represent the real and imaginary components of (a/X), respectively. The optimal value of (a/X) is clearly 0.99 + 0.07i. To better illustrate this result, Figs. 6 and 7 compare the waveforms of Vf and y(a), respectively, for a/X=1 and a/X=0.99+0.07i. The difference between d|Vc|dt and y is minimized when the optimal value of a is used.

Fig. 5
(Color online) Scanning result of the parameter λ2. The optimized factor a/X is 0.99 + 0.07i. The X and Y axes represent the real and imaginary parts of a/X, respectively.
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Fig. 6
(Color online) Comparison of cavity forward voltage Vf for a/X=1 and a/X=0.99+0.07i. The waveforms of XVf* and Vc are also presented for comparison.
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Fig. 7
(Color online) Comparison of parameter y for a/X=1 and a/X=0.99+0.07i. The quantity d|Vc|dt is also plotted as a reference.
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4

Experimental verification

To demonstrate the method described in the previous section, the Vf measurement data were processed and analyzed at the CAFe and cERL facilities.

4.1
Experimental result at CAFe

During the RF commissioning at CAFe, the LLRF output, SSA output, and Vf* and Vr* signals of CM3-5 were down-converted and sent to the ADCs of the LLRF system. The positions of the four signals (points A, B, C, and D, respectively), are shown in Fig. 8. As mentioned in Sect. 1, the phase of Vf* differs from the LLRF output phase according to the measurement (see Figs. 2 and 9). In theory, the LLRF output phase and Vf phase should be in agreement, whereas the phases at points A and C differ greatly, according to Fig. 9. As shown in Fig. 8, in the ideal case, the phases of the LLRF output (point A) and Vf (point C) should be in agreement. The discrepancy has two possible causes: the nonlinearity of the SSA and crosstalk between the measurement channels (that is, the unwanted coupling of some components of Vr with Vf). We analyze the effects of these two causes as follows.

Fig. 8
Diagram of signal measurement. Points A and B represent the LLRF and SSA output signals, respectively. Points C and D represent the measured values of the cavity forward and reflected signals (Vf* and Vr*), respectively.
pic
Fig. 9
(Color online) Amplitude and phase of LLRF output signal, which corresponds to point A in Fig. 8 (green, VLLRF), SSA output signal considering the effect of SSA nonlinearity, which corresponds to point B in in Fig. 8 (red), and forward signal of measured corresponds to Vf* (aqua). When the nonlinearity of the SSA is taken into account, the phases at point B (fθ(|VLLRF|)) and point A (Vf*) still differ greatly.
pic

To eliminate the impact of the nonlinearity of the SSA, we measured the output characteristics of the SSA, as shown in Fig. 10. The amplitude and phase characteristics of the SSA output were measured using a network analyzer. The operating point for Fig. 2 (and Fig. 9) is marked on Fig. 10 as P (x, y). The amplitude nonlinearity curve can be fitted using the polynomial formula [11] fA(x)=hnxn+hn1xn1++hx+h0. (14) The phase characteristic curves can be fitted by fθ(x)=qmxm+qm1xm1++qx+q0. (15) The amplitude (fA(|VLLRF|)) and phase (fθ(|VLLRF|)) of the SSA output can be calibrated using Eqs. (14) and (15), as shown in Fig. 9.

Fig. 10
(Color online) Schematic of amplitude and phase characteristics of SSA. The SSA and LLRF output amplitudes are normalized to the saturation point of the SSA.
pic

Furthermore, fA(|VLLRF|) and fθ(|VLLRF|) can also be estimated using the differential near the operating point. If the SSA is linear, its output amplitude increases linearly as the input amplitude increases, and the linear gain is K=y/x. In fact, the output amplitude of the SSA is often nonlinear with respect to the input amplitude; thus, the differential at point P is approximately G= Δyx, as illustrated in Fig. 9 [11-13]. The amplitude variation of the SSA output signal depends on the value of G/K. For G/K > 1, the amplitude fluctuation of the LLRF output will be G/K times larger than that of the SSA. By contrast, for G/K < 1, the amplitude fluctuation of the LLRF output will be G/K times smaller than that of the SSA. We can see from Fig. 8 that the value of G/K is approximately 1.8; thus, a 1% fluctuation in the LLRF output amplitude near the operating point corresponds to a 1.8% fluctuation in the SSA output amplitude. It is easy to see that the ratio of the LLRF output amplitude and fA is in good agreement with the value of G/K in Fig. 9. In addition, a 1% fluctuation in the LLRF output amplitude near the operating point will result in an error of 0.015° in the SSA output phase, according to the phase curves in Fig. 9. Noise from various sources also contributes to the error, which is difficult to determine from the LLRF output phase, as shown in Fig. 9. Thus far, we have estimated the amplitude and phase at point B (fA and fθ) successfully. Figure 9 shows that fA and fθ differ greatly in amplitude and phase (especially in phase) from Vf*. Thus, we deduce that the nonlinearity of the SSA is not the main reason for the disagreement in phase by comparing the phase curves of fθ(|VLLRF|) and fA.

To determine whether the Vr signal is coupled with the Vf signal, it is necessary to calculate the actual Vf value of CM3-5. The values of the complex constants a and b must be known before this calculation can be performed. The exact value of a for CM3-5 was obtained by theoretical analysis and derivation in Sect. 3. The exact value of b can then be calculated using Eq. (7). From the known a and b values, the actual cavity forward signal can be calibrated using the measured signals Vr* and Vf*. Figure 11 shows the actual Vf signal, measured Vf signal, and SSA output signal considering the effects of the nonlinearity of the SSA. Panels (a), (b), and (c) represent the measurement results using the same calibration factors (i.e., a and b) but for different dates. The red lines represent the amplitude and phase of the SSA output signal considering the effect of the nonlinearity of the SSA. The blue lines show the calibrated actual forward signal, which represents Vf2 in the figure. The aqua lines represent the measured forward signal, as in the previous section, which represents Vf1. Figure 11(a) shows good phase agreement between the blue and red lines. The LLRF output phase is in agreement with the phase of the Vf signal in theory. This result confirms that the Vr signal is coupled with the Vf signal in the signal measurement. It is demonstrated that crosstalk in the measurement channels (e.g., crosstalk caused by the limited directivity of the directional coupler) is the major reason for the inaccurate measurement of Vf, and thus the phase discrepancy.

Fig. 11
(Color online) Amplitude and phase of SSA output signal considering the effects of the nonlinearity of the SSA (red), Vf2 (the actual forward signal, blue), Vf1 (the measured forward signal, aqua). Panels (a), (b) and (c) show the measurement results obtained using the same calibration factors a and b but for different dates. These cases show good phase consistency between the blue and red lines.
pic

To further confirm the results of Vf signal calibration, we used the same calibration array (that is, the same values of a, b, c, and d) to calibrate the measurement results for other cases. In these cases, the working point of the SSA is the same as the working point in Fig. 10. The blue and red lines show good agreement [see Fig. 11(b) and 11(c)] in all cases, indicating that the calibration array has high universality.

4.2
Experimental result at KEK-cERL

The cERL facility was constructed at KEK to accommodate industrial applications of SC technology. It is a 1.3 GHz SC machine operated in CW mode [14-16]. At cERL, two nine-cell cavities (ML1 and ML2) with high QL values of up to 1× 107 were installed in the main linac.

At cERL, we observed that the LFD calculated using Vf differs from the theoretical value at the beginning of cavity filling in ML2. The discrepancy was assumed to be related to the inaccuracy of the Vf measurement due to signal crosstalk between the measurement channels. To verify the correctness of this assumption, the experimental data were re-analyzed. The cavity detuning (Δω) during the RF pulse without the beam can be estimated using the cavity differential equation [7, 8, 12] Δω=dϕdtω0.5(|2Vf|)sin(θϕ)|Vc|, (16) where ϕ and θ represent the phases of Vc and Vf, respectively. The quantity ω0.5 represents the cavity half-bandwidth. The detuning calculated using Eq. (16) includes other sources of detuning in addition to the LFD, although the LFD plays a major role in the overall detuning when the SC cavity is operated in pulse mode.

Moreover, for a given pulse pattern, the LFD can be calibrated using the LFD transfer function model K(s) [7, 17-19] as ΔωLFD=2πK(s)Eacc2, (17) where K(s) is the LFD transfer function, and Eacc is the accelerating gradient. The detuning at the beginning of the filling time can be estimated using the above equation [see Δ fmodel in Fig. 12(b)].

Fig. 12
(Color online) (a) Two methods of calibrating the actual cavity forward signal. Green line, Cali1: calibration of Vf without considering signal crosstalk. Blue line, Cali2: calibration of Vf considering signal crosstalk. (b) Comparison of LFD calculated using Eq. (16) without considering signal crosstalk (green), using Eq. (16) considering signal crosstalk (blue), and using Eq. (17) (red).
pic

According to Eq. (16), the amplitude and phase (|Vf| and θ, respectively) of Vf are required to calculate the cavity detuning Δω. When the crosstalk components b and c are not considered, the calibrated cavity forward signal Vf is equal to XVf* [Cali1 in Fig. 12(a)]. Under this assumption, the detuning Δ fCail1 is calibrated as shown in Fig. 12(b). Note that in Fig. 12(a), the amplitude of the Cali1 curve does not decrease to zero immediately when the RF power is switched off. As shown in Fig. 12(b), the waveforms of Δ fCail1 and Δ fmodel (red curve) are slightly different at the beginning of the filling time.

Next, the crosstalk coefficients b and c in Eq. (2) are considered, and the coefficients a, b, c, and d are recalculated using the method described in Sec. 3. Then, the actual cavity forward signal Vf is calibrated by Vf=aVf*+bVr* [Cali2 in Fig. 12(a)]. As shown in Fig. 12(a), the amplitude of the Cali2 curve decreases to zero immediately when the RF power is turned off. Using the waveform of Vf in the cali2 curve, the LFD (Δ fCail2) is obtained, as shown in Fig. 12(b). As expected, the trends of Δ fCail2 and Δ fmodel are in good agreement at the beginning of the filling time.

From the analysis above, we conclude that the inaccurate measurement of Vf can result in the miscalculation of the LFD. In addition, the analysis demonstrates the validity of the method of Brandt.

5

Future work

In the future, after estimating the values of a, b, c, and d in the offline state, we will implement Eq. (2) in the FPGA. The actual cavity forward signal Vf and the actual reflected signal Vr are expected to be calibrated in real time. In the next stage, the calibrated Vf can be used to calibrate other parameters such as the cavity detuning and beam current.

In addition, the directivity of the directional coupler is related to its input power (the output of the RF source); therefore, the value of a/X may also depend on the location of the nonlinear operating point of the SSA. In the next step, we will attempt to determine the dependence of the parameter a/X on the operation point of the RF source. This research will be based on many measurements and calculations at CAFe at various SSA powers according to the research purpose.

Finally, this paper assumes that crosstalk exists only between the measured forward and reflected waves. However, RF components could also contribute to the crosstalk signal. We will study these crosstalk relationships further in future work.

6

Summary

In this study, the actual Vf was successfully calibrated using the method proposed by Brandt. We verified the validity of this method for the CAFe and cERL facilities. The study at CAFe indicated that inaccurate Vf measurement is caused mainly by the directivity of the couplers. We confirmed that at cERL, the calibration accuracy of the cavity detuning can be significantly improved by considering the crosstalk components resulting from, for example, the limited directivity of the directional coupler.

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