1 Introduction:
Molten salt reactors (MSRs), which are generation IV reactors, are the only type of liquid fuel reactor based on the thorium-uranium fuel cycle. Compared with other breeder reactors and solid fuel reactors, an MSR exhibits the properties of higher inherent safety, higher thermoelectric conversion efficiency, less nuclear waste, and non-proliferation attributes [1-2]. A thorium-based molten salt reactor (TMSR) is designed to take full advantage of abundant thorium resources. In a TMSR, thorium-uranium fuel is dissolved in the carrier molten salt (LiF-BeF2) in the form of fluorides [3]. The majority of nuclear fission products produced from the thorium-uranium fuel cycle is also present in the form of fluorides. Thus, long-term storage of these products may lead to the formation of harmful substances, such as F2 and HF [4], which significantly complicates final waste treatment. As a result, it is necessary to convert fluorides into oxides for further treatment.
Pyrohydrolysis is an acceptable procedure that is routinely used for the separation and determination of fluorides and other halides [5-8]. It is a fast, reliable, and highly convenient method for the decomposition of solid samples. The pyrohydrolysis reaction is conducted by treating a sample holder in the form of a boat containing the sample in a reaction tube with superheated steam at high temperature, and then the distillate is either cooled and collected in the receiver containing the absorbing solution [9-11] or collected at temperatures near 0°C without using an absorbing solution [12]. Previous results from this laboratory showed that a series of single fluorides, such as UF4, ThF4, and ZrF4 [13] could be converted into their corresponding oxides by using a homemade apparatus for pyrohydrolysis experiments. Prior work proved the feasibility of the pyrohydrolysis method for the treatment of fluorides when reprocessing spent TMSR fuel. However, alkaline, alkaline-earth, and rare-earth fluorides are difficult to hydrolyze and require higher temperatures [5, 14]. Hence, it is necessary to develop a fast pyrohydrolysis method at low temperature for the extraction of F– from fluoride compounds. The oxides U3O8, WO3, Cr2O3, α-Al2O3, and V2O5, and the salts Na2W2O7 and Li2W2O7 have all been recommended as accelerators [5, 7, 15-18].
The behavior of fluorides from spent TMSR fuel has been investigated in the past few years. Results obtained with single fluorides showed that our homemade pyrohydrolysis device could be used to transform some single fluorides into their corresponding oxides. With respect to spent TMSR fuel, which comprises hybrid molten salts containing multiple components, the feasibility of hydrolyzing single fluorides has been validated. Therefore, further study on the pyrohydrolysis behavior of mixed molten salts needs to be carried out. This requires us to first understand the pyrohydrolysis properties of the carrier salt LiF-BeF2.
In the carrier salt LiF-BeF2, the fluoride BeF2 is a toxic carcinogen and intense irritant, and may release highly toxic smoke upon exposure to high temperatures or acids. In addition, experiments using BeF2 require a series of safety assessments and approval, making it impossible to carry out LiF-BeF2-related experiments at the moment. We therefore considered replacing Be with Al, because these two elements are positioned on a diagonal line (upper left, bottom right) in the periodic table, and would be expected to have similar properties according to the diagonal rules. Apart from this, AlF3 and BeF2 form similar complexes with alkali metal fluorides. For example, AlF3 and LiF can form Li3AlF6 [19-22], and BeF2 can form Li2BeF4 with LiF [23]. Therefore, AlF3 was used instead of BeF2 and LiF-BeF2 was represented by Li3AlF6 in the experiment. Because of the need to avoid impurities in further treatment, no additional elements were introduced. Thus, α-Al2O3 was chosen as a suitable accelerator in this study. All these modifications were made with the aim of providing the necessary data and obtaining useful guidance for the subsequent pyrohydrolysis experiments of LiF-BeF2 and other multi-component hybrid molten salts.
2 Experimental
2.1 Chemicals and reagents
α-Al2O3, guaranteed to be 99.99% pure, was purchased from Alfa Aesar (China) Chemical Co. Ltd. LiF and AlF3, guaranteed to be 99.9% pure, were commercially obtained from Sigma-Aldrich (Shanghai) Trading Co., Ltd. Li3AlF6 (200 mesh), guaranteed to be 99% pure, was purchased from Zibo Senow Chemical Co. Ltd. NaOH was commercially obtained from Sinopharm Chemical Reagent Co., Ltd. High-purity water (18.2 MΩ·cm) from a Milli-Q water purification system (Millipore, USA) was used for all solutions through the chemical process. All the pyrohydrolysis samples are powders and guaranteed to be 200-300 mesh. The sample mass in the experiments is approximately 80-130 mg.
2.2 Apparatus
The device for the pyrohydrolysis experiments is the same as that used by Dong [13]. The main parts of the device are: the gas supply system, steam generator, high-temperature furnace, gas control system, off-gas collection equipment, and water-cooling device. All the valves, the reaction tube, and gas pipeline are manufactured of Hastelloy-C276 alloy. The reaction boat, which is manufactured of platinum, is up to 50 mm in length, 40 mm in width, and 10 mm in height, and was shaped from 0.5-mm thick platinum foil. The reaction tube is approximately 660 mm in length and 60 mm in outside diameter with a wall thickness of 1.5 mm. In the reaction tube, the heating zone in which a constant temperature is maintained is approximately 200 mm long. The carrier gas is Ar, the temperature of the steam generator is 120°C, and the upper limit of the working temperature of the furnace is 1000°C. The HF gas produced by the reaction was absorbed with 0.1 mol/L NaOH solution. An X'PERT POWDER (PANalytical, 40 kV, 40 mA, Cu Ka) X-ray diffractometer was used for XRD measurements.
2.3 Experimental procedures
Accurately weighed samples and an accelerator were evenly ground and placed in a platinum reaction boat. Our previous work revealed that the thickness of the sample layer had no effect on the pyrohydrolysis yield when the sample layer was less than 1 mm thick. Hence, the thickness of the sample layer in the reaction boat was approximately 0.3-0.8 mm. The boat was placed in the central section of the reaction chamber, and the temperature of the reaction tube was adjusted to 650°C. The air tightness of the reaction tube was checked by using a pumped vacuum system. Superheated water with a flow rate of 2.5 mL/min was used in our experiment. When the reaction was complete, the reaction furnace was cooled to room temperature. The platinum boat was removed from the reaction tube and placed in an oven for 30 min. The reaction efficiency was calculated by using a weighing method. The solid products were structurally characterized by XRD.
3 Results and discussion
3.1 Pyrohydrolysis of AlF3
The pyrohydrolysis yield of AlF3 was studied at different temperatures and for various reaction times, as shown in Fig. 1 (a, b). It is clearly shown in Fig. 1a that the pyrohydrolysis yield significantly increased with the reaction temperature during the initial stage up to 650°C for 1 h. Therefore, the pyrohydrolysis was conducted at the temperature of 650°C to ensure complete hydrolysis of the sample. Fig. 1b shows the relationship between the pyrohydrolysis yield and reaction time. At 650°C, AlF3 was completely hydrolyzed in 1 h. Therefore, the optimal hydrolysis time was set to 1 h to ensure the complete hydrolysis of AlF3. The solid products were characterized by means of XRD. As shown in Fig. 2, AlF3 was entirely converted into α-Al2O3 at 650°C in 1 h. As these results were satisfactory, it was unnecessary to use an accelerator.
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The reaction mechanism was assumed to be as follows:
3.2 Pyrohydrolysis of LiF
Previous studies [5] revealed that AlF3, a readily hydrolyzable fluoride, requires low hydrolysis temperature. In contrast, the fluoride LiF cannot be easily hydrolyzed and requires high reaction temperature. In the present study, the hydrolysis behavior of LiF at 650°C was examined. The result showed that LiF was not hydrolyzable in 1h, even when the pyrohydrolysis time was prolonged to 3 h. The XRD patterns of the samples before and after treatment are shown in Fig. 3. The high hydrolysis yield of fluorides within a short time confirmed that the reaction temperature and the absence of accelerators were the main factors limiting the pyrohydrolysis of LiF under the present experimental conditions. This necessitated the use of accelerators for the pyrohydrolysis of LiF.
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3.3 Influence of the accelerator α-Al2O3 on the pyrohydrolysis of LiF
3.3.1 Effects of accelerator and reaction time on pyrohydrolysis
The effects of the amount of α-Al2O3 and the reaction time on the pyrohydrolysis of LiF were investigated. The solid products were characterized by XRD, as shown in Fig. 4 (a, b). The results showed that LiF was not completely hydrolyzed in 1 h, even when the mass ratio of accelerator to LiF was 6:1. In contrast, the use of a 5 to 1 weight ratio of accelerator to LiF with a reaction time of 3 h enabled LiF to be transformed completely. Hence, LiF could be converted by increasing the reaction time and the amount of accelerator. The XRD patterns showed that α-Al2O3 participated in the reaction of LiF in the form of LiAlO2 and LiAl5O8 at different mass ratios. The final research results are summarized in Table 1.
Mass ratio (α-Al2O3 to LiF) | 3:1 | 4:1 | 5:1 | 6:1 |
---|---|---|---|---|
1h | + | + | + | + |
3h | + | + | ++ | ++ |
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3.3.2 Mechanism inference
When cryolite was pyrohydrolyzed in the presence of α-Al2O3, Silverman [24] presumed the reaction to resemble the following,
Thus, substances similar to Na2O.nAl2O3 and NaAlO2 are produced when α-Al2O3 is used as an accelerator in the pyrohydrolysis of LiF. However, XRD showed that the main pyrohydrolysis product of LiF was LiAlO2 when a small amount of α-Al2O3 was used, whereas large amounts of the accelerator produced LiAlO2 and LiAl5O8 because the excess α-Al2O3 might react with LiAlO2 to form LiAl5O8.
The following probable reaction processes may be considered:
When a small amount of α-Al2O3 was used:
When a large amount of α-Al2O3 was used:
3.4 Influence of AlF3 on pyrohydrolysis of LiF
3.4.1 Effect of AlF3 and reaction time on pyrohydrolysis
The above-mentioned results showed that α-Al2O3, which could act as an accelerator, was the hydrolyzed product of AlF3. Thus, we investigated the effects of AlF3 on the dosage and reaction time of the pyrohydrolysis of LiF. The solid hydrolyzates were characterized by XRD analysis as shown in Fig. 5 (a, b). It can be seen that LiF was not completely hydrolyzed in 1 h even when the mass ratio of AlF3 to LiF was 10:1. However, increasing the mass ratio from 4:1-6:1 to 10:1 made it possible to completely hydrolyze LiF in 3 h. This result indicated that adding an appropriate amount of AlF3 and prolonging the reaction time could facilitate the completion of the hydrolysis of LiF. Based on the XRD patterns, LiAlO2 and LiAl5O8 would form in the reaction of LiF in the presence of different weight ratios of α-Al2O3. The final results are summarized in Table 2.
Mass ratio (AlF3 to LiF) | 4:1 | 5:1 | 6:1 | 10:1 |
---|---|---|---|---|
1h | + | + | + | + |
3h | + | + | + | ++ |
-201809/1001-8042-29-09-004/alternativeImage/1001-8042-29-09-004-F005.jpg)
3.4.2 Mechanism inference
Limited literature is available regarding the use of AlF3 as an accelerator and its reaction mechanism in pyrohydrolysis. In particular, adding appropriate amounts of AlF3 could contribute to the completion of the pyrohydrolysis. According to the aforementioned results obtained by using α-Al2O3 as an accelerator, we could speculate reasonably that AlF3 could promote the pyrohydrolysis of LiF because α-Al2O3 is produced by the pyrohydrolysis. Furthermore, the final solid product, when adding AlF3 to LiF, was the same as adding α-Al2O3. Therefore, our speculation was verified. We could summarize the reaction mechanism as follows:
When a small amount of AlF3 was used:
When a large amount of AlF3 was used:
3.5 Pyrohydrolysis of Li3AlF6 molten salt
3.5.1 Pyrohydrolysis of Li3AlF6 molten salt in different components
LiF and AlF3 may produce stable cryolite compounds [19-22]. In our previous work, molten salt with a certain proportion of Li3AlF6 was prepared using a mole ratio corresponding to the lowest melting point at which the eutectic salt was formed. Different proportions of the prepared molten salts and the procured cryolithionites were analyzed with XRD and the results can be seen in Fig. 6. Based on the XRD patterns, the first batch of the molten salt in the experiment was composed of Li3AlF6 and excess LiF (Sample A), the second contained Li3AlF6 and excess AlF3 (Sample B). The purity of the procured cryolithionite was 99%, and its main constituent was Li3AlF6 (Sample C).
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The three molten salt samples were hydrolyzed at 650°C for 1 h and the hydrolysates characterized by XRD analysis. These results are detailed in Table 3 and Fig. 7 (a, b, c). The final hydrolysates of Sample A and C were Al2O3 and LiF (Fig. 7a, 7c), indicating the incomplete hydrolysis of these samples. The results were consistent even when the reaction time was prolonged to 3 h. Meanwhile, Sample B was completely hydrolyzed in 1 h, and the final hydrolysate was LiAlO2 (Fig. 7b). Further analysis showed that the final hydrolysate of Sample A and C was γ-Al2O3, whereas that of the sample containing excess AlF3 was α-Al2O3. This indicates that Sample B may be completely hydrolyzed with the acceleration effect of α-Al2O3.
sample A (LiF-AlF3) | sample B (LiF-AlF3) | sample C (purchased) | |
---|---|---|---|
Molar ratio | 85:15 | 66:34 | 75:25 |
Mass ratio | 7:4 | 3:5 | 13:14 |
Reaction time (h) | 12 | 12 | — |
Maximum reaction temperature (°C) | 900 | 900 | — |
Molten salt components (characterized by XRD) | Li3AlF6, LiF | Li3AlF6, AlF3 | Li3AlF6 (pure 99%) |
Pyrohydrolysis condition | 650°C, 1 h | 650°C, 1 h | 650°C, 1 h |
Solid products after pyrohydrolysis | Al2O3, LiF | LiAlO2 | Al2O3, LiF |
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3.5.2 Mechanism inference
Silverman reported that the solid hydrolysates of Na3AlF6 were NaAlO2 and NaF [24]. The general pyrohydrolysis reaction of Na3AlF6 could be expressed as follows:
In comparison, in our experiment, the XRD results showed that the main hydrolysates of sample A (Li3AlF6 and excess LiF) and C (Li3AlF6, guaranteed to be 99% pure) were Al2O3 and LiF. Sample B (Li3AlF6 and excess AlF3) yielded LiAlO2 only because of an excess of AlF3. Thus, the reaction of Li3AlF6 is assumed to be as follows,
when the Li3AlF6 is pure or with an excess of LiF (sample A and C),
when Li3AlF6 is used with an excess of AlF3 (sample B),
3.6 Influence of AlF3 and acceleratorα-Al2O3 on Pyrohydrolysis of Li3AlF6
Complete hydrolysis was difficult to achieve because the direct hydrolysate of pure Li3AlF6 might produce LiF. Therefore, the effects of AlF3 and the accelerator α-Al2O3 on the pyrohydrolysis of Li3AlF6 were explored. Fig. 8 shows the XRD patterns of the solid hydrolysates. The results showed that adding appropriate amounts of α-Al2O3 (the mass ratio of the accelerator to the sample was 3:1) and AlF3 (the mass ratio of AlF3 to the sample was 6:1) might trigger the reaction of Li3AlF6 until the hydrolysis was completed. Based on the XRD patterns, adding α-Al2O3 produced LiAlO2 and LiAl5O8, whereas adding AlF3 yielded LiAl5O8 and Al2O3.
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3.6.1 Mechanism inference
Based on the results of the effects of AlF3 and α-Al2O3 on the pyrohydrolysis of LiF and the reaction mechanism on cryolite proposed by Silverman [24], the reaction mechanisms of α-Al2O3 and AlF3 for the pyrohydrolysis of Li3AlF6 were deduced as follows.
The mechanism of the reaction of Li3AlF6 with α-Al2O3:
The mechanism of the reaction of Li3AlF6 with AlF3:
4. Conclusion
The pyrohydrolysis behavior and reaction mechanism of LiF, AlF3, and Li3AlF6 were investigated. The effects of AlF3 and α-Al2O3 on the pyrohydrolysis of LiF and Li3AlF6 were explored. These results are expected to serve as an important guideline for future experiments on the molten salt LiF-BeF2 and the pyrohydrolysis of multi-component molten salt mixtures. The following conclusions were drawn:
(1) The pyrohydrolysis efficiency of AlF3 increased with increasing reaction temperature and time. After pyrohydrolysis at 650°C for 1 h, AlF3 was completely hydrolyzed and converted to α-Al2O3.
(2) LiF cannot be hydrolyzed in 1 h or 3 h, at 650°C. The addition of AlF3 and the accelerator α-Al2O3 promoted the completely pyrohydrolysis of LiF.
(3) The results showed that neither Sample A (Li3AlF6 and excess LiF) nor C (Li3AlF6, guaranteed to be 99% pure) may be completely hydrolyzed, and their final hydrolysates were γ-Al2O3 and LiF, respectively. Sample B (Li3AlF6 and excess AlF3) could be completely hydrolyzed and converted into LiAlO2.
(4) Adding appropriate amounts of AlF3 and α-Al2O3 could accelerate the complete hydrolysis of Li3AlF6.
In consideration of the diagonal effect, according to which the chemical properties of BeF2 and AlF3 are similar, we presumed that the behavior of AlF3 could be extended to BeF2. We verified the feasibility of converting AlF3 to Al2O3, which can be used as an accelerator in the pyrohydrolysis reaction. Our results suggest that BeF2 can act as an accelerator with a self-accelerating effect when reprocessing spent TMSR fuel.
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