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ALD-coated ultrathin Al2O3 film on BiVO4 nanoparticles for efficient PEC water splitting

NUCLEAR PHYSICS AND INTERDISCIPLINARY RESEARCH

ALD-coated ultrathin Al2O3 film on BiVO4 nanoparticles for efficient PEC water splitting

Guo-Liang Chang
De-Gao Wang
Yu-Ying Zhang
Ali Aldalbahi
Li-Hua Wang
Qian Li
Kun Wang
Nuclear Science and TechniquesVol.27, No.5Article number 108Published in print 20 Oct 2016Available online 25 Aug 2016
47900

Bismuth vanadate (BiVO4) is a promising semiconductor material for solar energy conversion via photoelectrochemical (PEC) water splitting, whereas its performance is limited by surface recombination due to trapping states. Herein, we developed a new method to passivate the trapping states on BiVO4 surface using ultrathin aluminium oxide (Al2O3) overlayer by atomic layer deposition (ALD). The coated ultrathin Al2O3 film on BiVO4 significantly enhanced photocurrent densities of the BiVO4 anodes under standard illumination of AM 1.5 G (100 mW/cm2). The electrochemical impedances and photoluminescence spectra were studied to confirm that the improved PEC water splitting performance of BiVO4 was due to the decreased surface recombination state on BiVO4, which effectively enhanced the charge separation.

Ultrathin Al2O3 overlayerPhotoelectrochemical water splittingSurface stateAtomic layer deposition

1 Introduction

Photoelectrochemical (PEC) water splitting, offers the ability to convert solar energy into chemical energy by producing O2 and H2 gases[1,2]. BiVO4 has become a promising n-type semiconductors for PEC water splitting since 1999 when it was reported by Kudo and coworkers as a photocatalyst for water oxidation[3,4]. Monoclinic scheelite BiVO4 has high light absorption (bandgap, Eg=2.4 eV), ample abundance, low toxicity, and appropriate valence band position for O2 evolution[3], but it suffers from poor electron transfer and collection in the photoelectrode, and sluggish water oxidation kinetics[3-5]. Efforts having been made to alleviate these restrictions include doping with nitrogen[6], introducing catalysts such as Co-Pi[7], p-type Co3O4[8], NiOOH[9], and constructing nanostructures or heterojunctions[10-12]. The use of passivation layers has been an effective way to improve charge separation and transfer at semiconductor-liquid interfaces[13], for example, using Al2O3[14] or TiO2[15,16] and other nanomaterials[17-19] to passivate hematite, and NiO or CoOx to passivate BiVO4[20,21]. We developed a new method to passivate BiVO4, in which atomic layer deposition (ALD) was utilized to deposit an ultrathin Al2O3 overlayer on BiVO4 photoanodes, which perform much better in PEC water splitting.

2 Experimental

2.1 Preparation of BiVO4 photoanode

Fluorine-doped tin oxide-coated glass substrates (FTO, TEC15, NSG) were seriatim cleaned with acetone, ethanol and deionized water. The mixed precursor (0.486 g bismuth nitrate pentahydrate, 1 mL acetylacetone, and 0.273 g vanndyl acetylacetonate, from Sinopharm or Sigma-Aldrich) were dissolved in 20 mL acetic acid. The mixed precursor of 10 μL was dropped on to a FTO glass (available area 10 mm×10 mm) by pipettor. After 30 min, the glass was heated in an air oven to 450°C for 2 min, and allowed to cool down in air. After repeating this procedure for 5 times, the sample was calcined in at 550°C for 4 h. As the glass cooled down, a thin yellow film could be seen on the FTO glass. The ALD process used deionized water and Al(CH3)3 (trimethylaluminum) as precursors, and film thickness of Al2O3 could be controlled in angstrom scale. Typical pulse durations for trimethylaluminum and water were 0.05 s and 0.03 s, respectively. After ALD depositing, the samples were heated in a furnace at 380°C for 0.5 h to produce uniform and crystalline Al2O3 layer.

2.2 Material Characterization

Morphologies of the samples were characterized with a scanning electron microscope (SEM JME2011, JEOL, Japan), and a high-resolution transmission electron microscope (HRTEM, FEI TECNAI G2 F20). TEM samples were prepared by scrapping the BiVO4 film from the FTO glass with a new blade, and transferring the powder carefully into an EP tube containing methanol (HPLC class). X-ray photoelectron spectra (XPS) were measured with a PerkinElmer 1257 model, operating at an average base pressure of ~5.9×10-9 Torr at 300 K with a non-monochromatized Al Kα line at 1486.6 eV and a hemispherical sector analyzer with resolution of 25 MeV.

2.3 Electrochemical Characterization

The BiVO4 photoanodes were fabricated by sealing the BiVO4 electrodes (including the edges) with epoxy resin except for a 0.25 cm2 square (unsealed) left for photo-excitation. An external Cu wire was connected to the FTO surface using a 63/37 Sn/Pb solder (Youbang Soldering Company, Hangzhou, China). An Autolab electrochemical station (Metrohm AG, Switzerland) equipped with a Nova 1.8 software was employed to study electrochemical properties and stability of the as-fabricated photoanodes in a three-electrode electrochemical cell. The photoanodes were illuminated on the FTO side and tested.

2.4 PEC measurements

PEC activity of the samples was measured using line scan voltammetry in a standard three-electrode setup. BiVO4 photoanode was regarded as the working electrode, a platinum plate as the counter electrode, and Ag/AgCl as the reference electrode. PBS (pH 7) was used as electrolyte in the measurements. The photocurrent density of each photoanode was recorded by the Autolab electrochemical station under the simulate light of 100 mW/cm2 provided by a 500 W Xe lamp (Newport, Model SP 94023A) with an AM 1.5 G filter. The light intensity was standardized in advance using a calibrated silicon photodiode (Newport, 91150 V). The same lamp was used in photocurrent transient measurement. Electrochemical impedance spectra (EIS) were collected by the Autolab electrochemical workstation.

3 Results and Discussion

The BiVO4 photoanodes were prepared by dropping mixed precursor on FTO substrates, BiVO4 nanoparticles were formed after crystallization. Ultrathin Al2O3 films were coated on BiVO4 photoanodes via ALD process (Fig. 1a). SEM images in Figs. 1(b) and 1(c) show similar morphologies of BiVO4 photoanodes before and after ALD process (5 cycles), indicating that ALD coating Al2O3 had little effect on the morphology of BiVO4 photoanode., TEM images in Figs. 1(d) and 1(e) show that the BiVO4 and BiVO4·Al2O3 particles have an interlunar spacing of 0.309 nm, being well consistent with the JCPDS 75-2480, and the pristine and coated nanostructures do not differ from each other. According to Ref.[14], the 5-cycle Al2O3 is 0.75 nm thick (by spectroscopic ellipsometry on Si), and that is probably why the ALD treatment has little influence on the morphology and nanostructure of BiVO4.

Fig. 1.
Schematic illustration of prepairing Al2O3-coated BiVO4 particles (a), top-view SEM images of the pristine and Al2O3-coated BiVO4 photoanode (5 cycles) (b & c), andTEM images of the pristine and Al2O3-coated BiVO4 (5 cycles) (d & e).
pic

The electronic structure of BiVO4 was checked by XPS (Figs. 2a–2c). The pure BiVO4 sample exhibited typical spin-orbit split of Bi 4f5/2 and Bi 4f7/2 signals, and V 2p1/2 and V 2p3/2 signals, in agreement with the literature[22,23]. This confirms that the BiVO4 sample prepared was identically the monoclinic scheelite BiVO4. For the Al2O3-coated BiVO4 sample, as shown in Fig. 2(d), Al was detected, and a significant shift of O 1s peak can be seen in Fig. 2(e), indicating two crystal structures in the sample. All these were consistent with the fact that the Al2O3 layer had covered the samples through ALD deposition.

Fig. 2.
X-ray photoelectron spectra of the pristine BiVO4 sample (a–c) and the Al2O3-coated BiVO4 sample: (d and e).
pic

PEC performance of the BiVO4 photoanodes before and after the ALD process was investigated. As shown in Fig. 3(a), the photocurrent densities of Al2O3-coated BiVO4 photoanodes were significantly higher than the pristine. In particular, the photocurrent density of BiVO4·Al2O3 photoanode by 5 ALD cycles reached over 1.0 mA/cm2 at 1.23 V vs. RHE under the standard illumination of AM 1.5 G (100 mW/cm2), which was twice of the pristine one’s. It confirms that Al2O3 overlayer deposition can strongly enhance the PEC performance of BiVO4 photoanodes. Yet, when by further increasing the ALD cycles to 10 ALD cycles, the photocurrent density decreased, partly because of the large increased resistance in the Al2O3 overlayer. In fact, the Al2O3-coating was optimized at 5 ALD cycles..

Fig. 3.
Photocurrent densities of Al2O3-coated BiVO4 photoanodes under simulated solar illumination (a) and, light chopping photocurrent densities at 0.5 (b) and 0.9 (c) V vs. RHE, for BiVO4 photoanodes before and after 5-cycle Al2O3 deposition.
pic

Photocurrent transient measurement was performed to assess the charge recombination at the sample/electrolyte interface. The measurement was taken under curtain bias potential, and the time-resolved photocurrent was recorded while the illumination was turned on and off, with the BiVO4·Al2O3 sample of 5 ALD cycles. As shown in Figs. 3(b) and 3(c), the BiVO4·Al2O3 sample at 0.5 and 0.9 V vs. RHE has much smaller current spikes than those of the pristine BiVO4 photoanode. According to Ref.[14], the appearance of sharp spike is mainly because that photogenerated holes accumulate at the interface or oxidize the trap states on the semiconductor surface and in the bulk. A larger bias potential allows the holes to cross over the interface more easily to oxidize water. And the motion of holes reduces the anodic current. In our experiment, the anodic current spike at 0.5 V vs. RHE is much higher than that at 0.9 V vs. RHE. After the ALD treatment, the current spikes became smaller and much smoother. This suggests that the charge recombination on the surface of BiVO4 photoanode may be passivated after depositing the ultrathin Al2O3 overlayer.

To better support this hypothesis, photoluminescence (PL) of the Al2O3-coated BiVO4 sample (5 cycles) was studied. PL spectroscopy is an effective technique to study separation efficiency of the photogenerated carriers. The higher PL intensity indicates the bigger probability of charge recombination[24]. Fig. 4 shows the PL quantum yield of the Al2O3-coated BiVO4 photoanode was smaller than the pristine one, indicating that the charge recombination in BiVO4 photoanode was effectively inhibited after the Al2O3 coating [8]. Therefore, the ultrathin Al2O3 overlayer can effectively passivate the charge recombination on the surface of BiVO4 photoanodes.

Fig. 4.
The PL emission spectra of BiVO4 photoanode before and after Al2O3 deposition (5 cycles).
pic

Also, electrochemical impedance spectroscopy (EIS) was performed with the samples covered with 5 ALD cycles Al2O3 and the control (without Al2O3 overlayer). Here we used an equivalent circuit consisted of 2 RC elements in series, accounting for semiconductor behavior and surface processes, as shown in Fig. 5(a)[14,25].

Fig. 5.
Electronic equivalent circuit (a) signing the photoanode/electrolyte system in our EIS measurement before and after 5 ALD cycles of Al2O3,the space charge and charge transfer resistances (b & c),and the space charge and Helmholtz capacitances (d & e).
pic

In Fig. 5(b), space charge resistances (RSC) of the samples before and after ALD treatment are all stable around 103 Ω, but a remarkable decrease in charge transfer resistances (RCT) can be seen after ALD treatment (Fig. 5c). The RCT decrease could lead to a reduction of overpotential, hence the increase of photocurrent we observed. Yet it will be much clearer to reveal the effect of Al2O3 layer when we look into the change of Helmholtz capacitance (CH) or space charge capacitance (CSC) after ALD treatment (Figs. 6d and 6e). The CSC increased and CH decreased as a result of Al2O3-coating. As capacitance is the charge over voltage, so the CH decrease after the ALD treatment may be related to the change in voltage or charge distribution at the sample/electrolyte interface. In this experiment, the CH decrease is due to the decreased free charge density in surface trap states because of the passivation of surface states. Another reason is that the relatively high dielectric of Al2O3 layer may improve the charge screening of anions in Helmholts layer[14]. On the other hand, as shown in Fig. 5(d), after ALD treatment, the space charge capacitance (CSC) increased significantly in the entire range of potential bias applied. According to Ref.[14], this can be explained as follows: in order to balance the applied voltage, charges are extract more from the space-charge layer than before due to the decrease of surface states, leading to charge increase in the space charge region[14], i.e. the significant increase of CSC. Therefore, we can conclude that the Al2O3 overlayer brought about a significant decrease in the charge density on the surface (surface states), and better performance of the BiVO4 photoanode.

4 Conclusion

In summary, ALD coating ultrathin Al2O3 overlayer can effectively enhance the PEC water splitting performance of BiVO4 photoanodes. Particularly, 5 ALD cycles Al2O3 deposition increased the photocurrent density of BiVO4 photoanode from ~0.5 mA/cm2 to ~1.0 mA/cm2, at 1.23 V vs. RHE under the standard illumination (100 mW/cm2). In transient photocurrent measurement, the anodic current spikes of the sample became much smoother after depositing Al2O3 overlayer. In photoluminescence spectra, the photoluminescence quantum yield of the Al2O3 coated BiVO4 photoanode was smaller than the pristine one. And in electrochemical impedance measurement, the charge transfer resistance and capacitance of Al2O3 coated sample differed significantly from the pristine. All of these provide convincing evidence that Al2O3 overlayer successfully passivates the surface trap states of BiVO4, thus inhibits charge recombination and benifits the performance of BiVO4. Though the stability of Al2O3 coated BiVO4 in electrolyte (PBS) was not as good as expected, it still provides a promising approach to passivate BiVO4, and thus improve the performance of BiVO4 for efficient photoelectrochemical water splitting.

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